MRP Platform

96+

Screens

API Routes

Modules

JWT + RBAC

Auth

PostgreSQL

Database

React 18

Frontend

Module 01 · Material & BOM

From demand signal
to every component needed.

The MRP engine explodes multi-level BOMs against demand forecasts and open sales orders, netting available stock and open POs to produce a precise, time-phased procurement plan — automatically.

Multi-Level BOM Explosion

Explodes any finished good through unlimited nesting levels — raw materials, semi-finished, and sub-assemblies — in one pass.

Net Requirements Calculation

MRP engine computes net demand per material, netting on-hand stock and open POs before generating planned orders.

Moving Average Cost

Real-time material valuation using weighted moving average. Every GRN and production issue updates unit cost immediately.

Batch & Lot Traceability

Full trace from supplier lot number to finished goods serial. Recall scopes can be identified in seconds.

Reorder Point Alerts

Min/max levels per material, per warehouse. Triggers procurement suggestions when stock falls below safety stock.

Stock Valuation Report

Point-in-time snapshot of total inventory value. Drill down by category, warehouse, or cost centre.

Module 02 · Production Planning

Schedule every work order.
See bottlenecks before they happen.

Work orders flow from MRP planned orders through scheduling, material issue, shop-floor progress reporting, and final closure — with every step logged and cost-captured in real time.

Work Order Management

Create, schedule, release, and close production orders with full status tracking from planned to closed.

Gantt-Based Scheduling

Visual production schedule across machines and workcenter. Spot conflicts and overloads before they hit the shop floor.

Capacity Planning

Compares planned workload against available machine hours. Identifies bottlenecked workcenters weeks in advance.

BOM-Driven Material Issue

When a work order is released, required components are automatically reserved and issued based on the BOM.

Real-Time Progress Tracking

Shop-floor reporting updates WO completion percentage per operation. Management sees live production status on the dashboard.

Scrap & Rework Logging

Records scrap quantities and rework loops per operation and per work order. Feeds into quality reports and cost variance analysis.

Production Schedule — Live View

MRP System

Dashboard

Material Mgmt

Purchase

Warehouse Mgmt

Asset Mgmt

Production

Sales & Dist.

Finance

HRD

Production Schedule

Week 21 · 20–26 May 2024 · Workcenter: All

4 Active1 Delayed

Open WOs

6 this week

87%

On-Time Rate

↑ 4% vs last wk

Overdue

need rescheduling

Open POs

5 arriving today

Mon 20

Tue 21

Wed 22

Thu 23

Fri 24

Sat 25

Sun 26

WO-2024-038

Pump Body Assy

80%

WO-2024-039

Valve Sub-Assy

35%

WO-2024-040

Motor Bracket

✓

WO-2024-041

Sensor Housing

WO-2024-042

Control Panel

WO-2024-043

Frame Weldment

60%

Module 03 · Procurement & Warehouse

Right material, right location,
right time.

MRP-suggested POs convert to real purchase orders in one click. Receiving, three-way matching, and warehouse putaway are handled by the same system — no data re-entry, no reconciliation spreadsheets.

MRP-Driven PO Generation

One-click conversion of planned orders to purchase orders. Supplier, price, and lead time pulled from vendor master.

Goods Receipt (GRN)

Receives PO quantities per line, updates stock levels and moving average cost in a single transaction.

Three-Way Matching

PO → GRN → supplier invoice reconciliation before any payment is released. Discrepancies flagged for review.

Multi-Location Warehouse

Rack, row, bay, level addressing for precise stock placement. Supports multiple warehouses with independent par levels.

FIFO / FEFO Picking

Enforces first-in-first-out or expiry-date-based picking for every goods issue. Reduces write-offs from expired stock.

Transfer Orders & Audit Trail

Internal stock movements require approval and are fully logged. Every bin change is traceable with timestamp and user.

Built to last without the original team.

Config-driven React frontend — adding a new page is one entry in routes.js. Raw SQL with parameterized queries — no ORM magic, no surprise migrations. JWT + RBAC with per-permission granularity. Audit log on every mutation. Designed so any competent developer can take it over and be productive in one day.

React 18 + Ant Design

Config-Driven Frontend

Single routes.js drives menu, routing, permissions, breadcrumbs, and page titles. No duplicate nav configs anywhere in the codebase.

Node.js + PostgreSQL

Raw SQL, No ORM

Parameterized queries, model abstraction layer, Winston logging, and AJV schema validation. 46 route files, all under 500 lines.

JWT + RBAC

Role-Based Access Control

Per-menu, per-action permission model. Account lockout, rate limiting, token blacklisting on logout, and full audit trail on every mutation.

96+

Screens

API Routes

Modules

JWT + RBAC

Auth

PostgreSQL

Database

React 18

Frontend

Module 01 · Material & BOM

From demand signal
to every component needed.

The MRP engine explodes multi-level BOMs against demand forecasts and open sales orders, netting available stock and open POs to produce a precise, time-phased procurement plan — automatically.

Multi-Level BOM Explosion

Explodes any finished good through unlimited nesting levels — raw materials, semi-finished, and sub-assemblies — in one pass.

Net Requirements Calculation

MRP engine computes net demand per material, netting on-hand stock and open POs before generating planned orders.

Moving Average Cost

Real-time material valuation using weighted moving average. Every GRN and production issue updates unit cost immediately.

Batch & Lot Traceability

Full trace from supplier lot number to finished goods serial. Recall scopes can be identified in seconds.

Reorder Point Alerts

Min/max levels per material, per warehouse. Triggers procurement suggestions when stock falls below safety stock.

Stock Valuation Report

Point-in-time snapshot of total inventory value. Drill down by category, warehouse, or cost centre.

Module 02 · Production Planning

Schedule every work order.
See bottlenecks before they happen.

Work orders flow from MRP planned orders through scheduling, material issue, shop-floor progress reporting, and final closure — with every step logged and cost-captured in real time.

Work Order Management

Create, schedule, release, and close production orders with full status tracking from planned to closed.

Gantt-Based Scheduling

Visual production schedule across machines and workcenter. Spot conflicts and overloads before they hit the shop floor.

Capacity Planning

Compares planned workload against available machine hours. Identifies bottlenecked workcenters weeks in advance.

BOM-Driven Material Issue

When a work order is released, required components are automatically reserved and issued based on the BOM.

Real-Time Progress Tracking

Shop-floor reporting updates WO completion percentage per operation. Management sees live production status on the dashboard.

Scrap & Rework Logging

Records scrap quantities and rework loops per operation and per work order. Feeds into quality reports and cost variance analysis.

Production Schedule — Live View

MRP System

Dashboard

Material Mgmt

Purchase

Warehouse Mgmt

Asset Mgmt

Production

Sales & Dist.

Finance

HRD

Production Schedule

Week 21 · 20–26 May 2024 · Workcenter: All

4 Active1 Delayed

Open WOs

6 this week

87%

On-Time Rate

↑ 4% vs last wk

Overdue

need rescheduling

Open POs

5 arriving today

Mon 20

Tue 21

Wed 22

Thu 23

Fri 24

Sat 25

Sun 26

WO-2024-038

Pump Body Assy

80%

WO-2024-039

Valve Sub-Assy

35%

WO-2024-040

Motor Bracket

✓

WO-2024-041

Sensor Housing

WO-2024-042

Control Panel

WO-2024-043

Frame Weldment

60%

Module 03 · Procurement & Warehouse

Right material, right location,
right time.

MRP-Driven PO Generation

One-click conversion of planned orders to purchase orders. Supplier, price, and lead time pulled from vendor master.

Goods Receipt (GRN)

Receives PO quantities per line, updates stock levels and moving average cost in a single transaction.

Three-Way Matching

PO → GRN → supplier invoice reconciliation before any payment is released. Discrepancies flagged for review.

Multi-Location Warehouse

Rack, row, bay, level addressing for precise stock placement. Supports multiple warehouses with independent par levels.

FIFO / FEFO Picking

Enforces first-in-first-out or expiry-date-based picking for every goods issue. Reduces write-offs from expired stock.

Transfer Orders & Audit Trail

Internal stock movements require approval and are fully logged. Every bin change is traceable with timestamp and user.

Built to last without the original team.

React 18 + Ant Design

Config-Driven Frontend

Single routes.js drives menu, routing, permissions, breadcrumbs, and page titles. No duplicate nav configs anywhere in the codebase.

Node.js + PostgreSQL

Raw SQL, No ORM

Parameterized queries, model abstraction layer, Winston logging, and AJV schema validation. 46 route files, all under 500 lines.

JWT + RBAC

Role-Based Access Control

Per-menu, per-action permission model. Account lockout, rate limiting, token blacklisting on logout, and full audit trail on every mutation.

From demand signalto every component needed.

Schedule every work order.See bottlenecks before they happen.

Right material, right location,right time.

Built to last without the original team.

MRP Platform

From demand signalto every component needed.

Schedule every work order.See bottlenecks before they happen.

Right material, right location,right time.

Built to last without the original team.

From demand signal
to every component needed.

Schedule every work order.
See bottlenecks before they happen.

Right material, right location,
right time.

From demand signal
to every component needed.

Schedule every work order.
See bottlenecks before they happen.

Right material, right location,
right time.